Irreversibly closable flow control clamp

ABSTRACT

A flow control clamp having a first member and a second member movable from a first open position to a second irreversibly closed position wherein flow through a tube associated with the clamp is irreversibly prevented and cannot be restored. Systems and methods using such clamps are also disclosed.

RELATED APPLICATIONS

This application is a continuation of co-pending application U.S. patent application Ser. No. 14/601,416, filed on Jan. 21, 2015, now issued U.S. Pat. No. 9,498,616, which is a continuation of U.S. patent application Ser. No. 13/196,668, filed on Aug. 2, 2011, now issued U.S. Pat. No. 8,956,339, which is a continuation of U.S. patent application Ser. No. 12/401,332, filed on Mar. 10, 2009, now issued U.S. Pat. No. 8,517,970, which is a continuation of U.S. patent application Ser. No. 10/501,571, filed on Apr. 27, 2005, now abandoned, which is a national stage entry of International Application No. PCT/US03/01758, filed on Jan. 21, 2003 and designating the United States, and claims the benefit of U.S. Provisional Patent Application Ser. No. 60/353,930, filed on Jan. 31, 2002, which applications are incorporated by reference herein.

The present application relates to clamps for controlling the flow of liquid through a flexible tube. More particularly, the present invention relates to flow control clamps that can be substantially irreversibly secured in a closed position, thereby discouraging reopening of the flow path of the tube.

BACKGROUND OF THE INVENTION

A disposable plastic container and tubing set or fluid circuit is typically used for collecting blood from a donor. The disposable blood collection set includes a venipuncture needle for insertion into the arm of the donor. The needle is attached to one end of a flexible plastic tube which provides a flow path for the blood. The other end of the plastic tube is attached to one or more plastic bags or containers for collecting the withdrawn blood.

The blood collection set may also include a sampling sub-unit. The sampling sub-unit allows for collection of a sample of blood, which sample can be used for testing of the blood. Preferably, the sample is obtained prior to the “main” collection of blood. Collecting the sample prior to the main collection reduces the risk that bacteria residing on the donor's skin where the needle is inserted (i.e., in particular, the small section of detached skin commonly referred to as the “skin plug”) will not enter the collection container and contaminate the blood collected for transfusion. Thus, it is preferred that the blood samples which may include the skin plug, be diverted from the main collection container.

An example of a blood collection set with such a “pre-donation” sampling sub-unit is described in U.S. patent application Ser. No. 09/364,628 filed Jul. 29, 1999, and U.S. patent application Ser. No. 09/492,060 filed Jan. 27, 2000, which are incorporated by reference herein. The collection sets described therein include a needle and a length of tubing, one end of which is attached to the needle and the other end of which is attached to one or more collection containers. The tubing set also includes an additional line which is branched from the main line at a Y-connection site in the tubing set. The branched line is attached to a sampling pouch for collecting a smaller volume of blood from which samples may be obtained.

The sampling sub-unit may further include a pre-attached holder for receiving blood sample vials or tubes. The holder is connected to the outlet port of the sampling pouch and includes a needle in the holder interior. When the blood sample vial is inserted into the holder, the needle pierces the rubber cap (septum) of the vial and blood from the sampling pouch is drawn into the vial. The blood-filled vial is removed from the holder and the procedure may be repeated with as many vials as required.

The blood collection set described above also includes flow control clamps for controlling the flow of biological fluid (e.g., blood) through the set and to the sampling pouch and/or collection container. Flow control clamps commonly used are the Roberts-type clamps, which are well known in the art. The Roberts-type clamps are placed on the tubing line leading to the blood collection container and on the tubing line leading to the sampling pouch. A Roberts-type clamp is typically made from a strip of plastic. The ends of the strip are curved toward each other to provide two “legs” which are adapted to engage each other in a snap-fit, spring relation. The body of the clamp includes a pair of apertures through which the tubing passes.

The clamp further includes a pair of projections or tube contacting members which compress the tubing when the body of the clamp is depressed, thereby restricting flow, through the tube. Clamps of this type are generally described in U.S. Pat. Nos. 3,942,228, 6,089,527 and 6,113,062, all of which are incorporated herein by reference.

The clamps described in these patents also typically include means for locking the legs together and release means which, when actuated by the technician, disengages the locked legs of the flow control clamp. Disengagement of the ends decompresses the tube and permits fluid flow through the flow path. Thus, by selectively opening and closing the different flow paths (by depressing or releasing the clamps), the technician can control the flow of blood from the donor, diverting the blood to the desired container or sampling pouch, as necessary.

In certain instances, however, it may not be desirable to reopen a closed flow path. This may particularly be the case when drawing blood samples from the sampling pouch into sample vials. For example, when the sampling pouch is filled with the required or desired volume of blood (for sampling), the line from the donor to the pouch is typically closed by the Roberts-type clamp, and remains closed as the sampling vials are filled. After clamping the sampling line closed, technicians are further instructed to more permanently seal the line using metal clips or by heat-sealing the line in ways that will be known to those in the field. Sealing the sampling line substantially ensures that airborne bacteria or other contaminants that may enter the set through the sampling sub-unit do not contaminate the remainder of the set, including the needle and tube leading to the collection container. In short, the clips or heat seal provide a sterile barrier to the remainder of the set.

Unfortunately, on occasion, prior to permanently sealing the sampling line, some technicians have been known to unclamp the sampling line in order to draw additional blood into the pouch so that additional sample vials may be filled. However, by doing so, the system becomes “open” and contaminants introduced from the outside environment may enter the system. Current flow control clamps are readily and easily openable, and do not provide a disincentive to drawing additional blood into the sampling pouch. If the clamp could not be so readily released from the closed position, the technician would not have the option of reopening the line but would, hopefully, proceed with permanently sealing the line to form the sterile barrier. Accordingly, it would be desirable to provide a clamp that discourages and substantially prevents the reopening of the sampling or other blood tube line.

SUMMARY OF THE INVENTION

In one aspect, the present invention is directed to a flow control clamp that includes a flexible body. The body has a first leg and a second leg disposed in a generally facing relationship. The legs are moveable between a first spaced apart position and closed position. The clamp includes two apertures in the body for receiving a flexible tube therethrough and between the legs. The clamp further includes at least one tube contacting member carried by one of the legs for clamping the tube when the legs are in the closed position. The first and second legs include surfaces disposed to irreversibly secure the legs together in the closed position.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a blood tubing set including a flow control clamp embodying the present invention;

FIG. 2 is a perspective view of a flow control clamp embodying the present invention;

FIG. 3 is a plan view of the flow control clamp of FIG. 2 taken from lines 3-3 of FIG. 2;

FIG. 4 is a plan view of the flow control clamp of FIG. 2 taken from lines 4-4 of FIG. 2;

FIG. 5 is a plan view of the flow control clamp of FIG. 2 from lines 5-5;

FIG. 6 is a plan view of the flow control clamp of FIG. 2 taken from lines 6-6;

FIG. 7 is a cross-sectional, side view of the flow control clamp embodying the present invention in the open position;

FIG. 8 is a cross-sectional, side view of the flow control clamp embodying the present invention in the irreversibly locked position;

FIG. 9 is a side view of an alternative embodiment of the flow control clamp of the present invention;

FIG. 10 is a side view of another alternative embodiment of the flow control clamp of the present invention;

FIG. 11 is a side view of another alternative embodiment of the flow control clamp of the present invention; and

FIG. 12 is a side view of another alternative embodiment of the flow control clamp of the present invention.

DETAILED DESCRIPTION OF THE DRAWINGS

Turning now to the drawings, FIG. 1 depicts a blood collection set 10 of known type that is used in the collection of blood from a donor. Tubing set 10 includes a venipuncture needle 12 and a length of tubing 14. Tubing 14 branches at Y-connector 16 into tubing segment 144 and tubing segment 14 b. Tubing segment 14 a provides a flow path to a collection container 18 and tubing segment 14 b provides a flow path to a sampling pouch 20. The sampling pouch may also include a holder 21 for receiving a blood sampling vial or tube. (Also shown is a needle protector 15 for storing the needle after use.)

In the blood tubing sets of the type shown in FIG. 1, tubing segments 14 a and 14 b are passed through flow control clamps 22 and 30 which may be a standard Roberts-type clamp and an Irreversibly closable flow control clamp embodying the present invention. As used herein, the terms irreversibly closed or closable means that the flow control clamp, once in the closed position, is not readily releasable from the closed position in the normal and Intended mode of operation. An “Irreversibly” closed or closable flow control clamp can only be released from the closed and locked position by extraordinary and unintended manipulation of the clamp, including breakage of the clamp. A flow control clamp that is “irreversibly” closed or closable includes no release members such as, but not limited to, those described in U.S. Pat. Nos. 3,942,228, 6,089,527, 6,113,062.

Thus, whereas flow control clamp 22 can be selectively opened and closed, as desired, clamp 30, made in accordance with the present invention, once closed, remains irreversibly closed.

Turning now to FIG. 2, flow control clamp 30 of the present invention includes a generally curved, bent or otherwise non-linear body 34 (described in more detail below). Preferably, flow control clamp 30 may be made of any flexible, moldable, plastic material that can be steam sterilized. In addition, flow control clamp 30 and body 34 should be made of a material that is strong, yet sufficiently flexible so that the clamp can be flexed and squeezed by the technician without breaking. Examples of suitable materials are many, of the known plastic materials typically used in the medical field, including, but not limited to polyoxymethylene and polypropylene. Most preferred of the above-identified materials is polyoxymethylene, such as the polyoxymethylene known as Hostaform™ available from Ticona of Frankfurt, Germany. In addition, other materials that can be sterilized by other forms of sterilization, such as gamma sterilization, may also be used. One such material is a terpolymer of acrylonitrile, butadiene and styrene (ABS).

As further shown in FIG. 2, flow control clamp 30 includes body 34 that has two legs 36 and 38. Legs 36 and 38 are disposed in a generally facing relationship relative to each other. Legs 36 and 38 are initially in a spaced apart position as shown in FIG. 7, and are movable from the spaced apart position toward each other and to a closed position.

Body 34 further includes apertures 40 and 44 for receiving a length of plastic tubing therethrough. As shown in FIG. 2, apertures 40 and 44 are preferably circular or oval-like and are entirely contained within body 34 of flow control clamp 30. Thus, when a length of tubing 43 is inserted through apertures 40 and 44, the apertures completely enclose and surround the tubing at the point where the tubing extends through the apertures. Also, it may be preferable that apertures 40 and 44 be generally aligned with each other and not substantially offset relative to one another. This provides, among other things, for easier threading of the length of tubing 43. Alternatively, apertures need not completely surround the tube, but instead may include lateral slots, as described, for example, in U.S. Pat. No. 6,113,062. The lateral slots extend to the outer edge of the body so that during insertion of the tube, the clamp can be laterally slipped on the tube (as opposed to threading).

Flow control clamp 30 includes one or more tube contacting members 48 and 50. Tube contacting members 48 and 50 are carried by legs 36 and 38, respectively. As shown in FIG. 2, tube contacting members 48 and 50 may be teeth-like projections which compress the tubing when the clamp is closed. Alternatively, tube contacting members 48 and 50 may simply be blunt, oppositely facing surfaces. Although two oppositely facing contacting members are shown in FIG. 2 and are preferred, it will be understood that flow control clamp 30 of the present invention may include only one tube contacting member carried by one of the legs 36 or 38.

The outer surface 52 of flow control clamp 30 is generally flat and smooth. However, outer surface 52 may include members that are roughened or textured to provide some friction when contacted by the fingertips of the technician during operation. As shown in FIGS. 3 and 4, outer surface 52 of body 34 includes ribbed members 54 and 58, which provide such a frictional surface for contacting by the fingers of the technician during closure and compression of flow control clamp 30.

As best shown in FIGS. 7 and 8, flow control clamp 30 is substantially free of any sharp corners or edges. For example, bends 58, 60 and 62 in body 34 are not abrupt, sharp corners, but are gradually curved and rounded. In addition, edges 63 of body 34 are preferably rounded or beveled. A flow control clamp 30 that is substantially free of sharp corners and edges and is more rounded or beveled, like the flow control clamp shown in FIGS. 7 and 8, ensures that the flow control clamp will not puncture the packaging of blood processing sets, thereby maintaining sterility of the packaged set.

As discussed generally above, where the blood processing set includes a sampling pouch of the type shown in FIG. 1, it may be desirable to provide a flow control clamp 30 that provides an additional level of sterility maintenance by discouraging and perhaps even preventing the technician from reopening a previously closed clamp. This way, the sterility of the remainder of the blood processing set will be maintained and will not be compromised by bacteria from the outside environment.

Accordingly, flow control clamp 30, and more particularly, legs 36 and 38 include surfaces that are disposed for irreversibly securing together legs 36 and 38 when the legs of flow control clamp 30 are moved from a spaced-apart position to the closed position, as shown in FIGS. 7 and 8.

Many different means for securing legs 36 and 3B together in a way that prevents easy reopening by the technician are contemplated by the present invention. For example, flow control clamp 30 may include means on the leg surfaces for interlocking legs 36 and 38. Specifically, as shown in FIGS. 7 and 8, leg 36 of flow control clamp 30 may include a pair of spaced-apart walls 66 and 68. Spaced-apart walls 66 and 68 define a slot 70 for receiving an extension 72 carried by leg 38. One of the spaced-apart walls 66 or 68 may further include a lip 74 that projects into slot 72, while the extension 72 includes a hook 76 that projects toward the wall 66.

As the legs 36 and 38 are moved from the spaced-apart position, as generally depicted in FIG. 7, to the closed position, tube contacting members 48 and 50 compress the tube 43, thereby restricting flow therethrough. As flow control clamp 30 is compressed further, extension 72 is outwardly displaced by wall 66 and enters slot 70. As hook 76 contacts lip 74, extension 72 is again outwardly displaced until it clears lip 74. Once clear of lip 74, extension 72 snaps forward toward wall 66, and hook 76 engages lip 74 to effectively close and lock flow control clamp 30.

Wall 68 prevents release or further outward displacement of extension 72 from the closed position, thereby resulting in an “irreversibly closed” flow control clamp 30. As shown in FIG. 8, wall 68 is a thicker and a less flexible wall than, for example, wall 66, thereby providing more strength to wall 68 and making it even more difficult to release extension 72. As will be appreciated by those in the field, flow control clamp 30 does not include any tabs or other means for readily releasing extension 72. Thus, flow control clamp 30 remains in the closed position.

FIGS. 9-12 include additional means for securing legs 36 and 38 in an “irreversibly closed” position. For example, as shown in FIG. 9, extension 72 may include a peg, and wall 66 includes a mating notch 84 for receiving peg 86 of extension 72. Extension 72 enters slot 70 in the manner generally described above, until peg 86 snaps into notch 84. Wall 68 again prevents outward movement of extension 72, thereby retaining flow control clamp 30 in an “irreversibly closed” position.

FIG. 10 is an alternative embodiment where extension 72 includes a notch for receiving lip 74 of wall 68. In FIG. 11, lip 74 is located on wall 68 and is engaged by hook 76, as previously described.

FIG. 12 shows yet another alternative embodiment of the flow control clamp 30 of the present invention wherein leg 36 includes a single wall 85 projecting toward the Interior (i.e., toward leg 38) of the flow control clamp 30. Leg 38 includes an extension, likewise, projecting toward the Interior (i.e., and toward leg 36) of the flow control clamp 30. In order to secure legs 36 and 38 in the “irreversibly closed” position, one of the legs may include a socket 86, and the other of the legs may include a ball 8B for insertion into socket 86. This way, as in the previous embodiments, flow control clamp 30 may be closed or locked in the “irreversibly closed” position.

It will be appreciated that the description set forth above has been offered for illustrative purposes only. Other embodiments and other modifications to the flow control clamp shown and described above may also be included within the scope of the present invention. The above description is not intended to limit the scope of the invention of this application, which is as defined in the claims below. 

The invention claimed is:
 1. A fluid processing set comprising: a container adapted for receiving biological fluid from a donor; a donor access device; a tubing segment defining a flow path that is in flow communication with said container and said access device; and a flow control clamp associated with said tubing segment, said clamp comprising: a body having a first leg and a second leg, said legs being movable from a first spaced apart position to a second irreversibly closed position wherein one of said first and second legs includes in an inwardly extending member having an engagement member and the other of said first and second legs includes a pair of inwardly extending members, one of said pair of inwardly extending members including a first surface engaged by said engagement member when said device is in said second irreversibly closed position and the other of said pair of inwardly extending members limits movement of said inwardly extending member having said engagement member away from said first surface and prevents disengagement of said engagement member from said engagement surface; at least one opening provided in said body for receiving said tubing segment therethrough and between said legs; and at least one tube contacting member carried by one of said legs for clamping said tubing segment when said legs are in the second irreversibly closed position.
 2. The device of claim 1 wherein said pair of inwardly extending members define a space therebetween, whereby movement of said legs from said spaced apart position to said irreversibly closed position introduces said inwardly extending member having said engagement member into said space.
 3. The fluid processing set of claim 2 wherein said first leg of said flow control clamp further comprises a lip for said engagement member for engaging the first surface of one of the pair of inwardly extending members of the second leg when the device is in said irreversibly closed position.
 4. The fluid processing set of claim 2 wherein one of said pair of inwardly extending members of said flow control clamp is more rigid than said other of said pair of inwardly extending members.
 5. The fluid processing set of claim 2 wherein said body of said flow control clamp is made of a polymeric material selected from the group consisting of polyoxymethylene and polypropylene.
 6. The fluid processing set of claim 1 wherein said flow control clamp further comprises a tube contacting member carried by the other of said legs being spaced and separate from said pair of inwardly extending members for clamping said tubing segment between said contacting members when said legs are in the second irreversibly closed position.
 7. The fluid processing set of claim 1 wherein the outer surface of said body of said flow control clamp is free of sharp ends and corners.
 8. The fluid processing set of claim 1 wherein said at least one opening in said body of said flow control clamp comprises an aperture enclosed by said body.
 9. The fluid processing set of claim 1 wherein said flow control clamp does not include a releasing member for releasing said device from said irreversibly closed position.
 10. The fluid processing set of claim 1 wherein the pair of inwardly extending members on said other of said first and second legs of said flow control clamp further comprises a spaced-apart solid walls defining a slot for receiving the inwardly extending member on said one of said first and second legs.
 11. The fluid processing set of claim 1 wherein said flow control clamp further comprises two openings provided in said body for receiving a tubing segment therethrough.
 12. The fluid processing set of claim 11 wherein at least one of said openings in said body of said flow control clamp comprises an aperture enclosed by said body.
 13. The fluid processing set of claim 6 wherein the body of said flow control clamp defines a closed end where the first and second legs connect to each other, and at least one of the tube contacting members is carried on its respective leg between the pair of inwardly extending members and the closed end of the body. 